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60-100MW Solid Carbide Mortise Compression

Product

 

60-100MW Series, Solid Carbide Mortise Compression Spiral 60-100MW - Solid Carbide Mortise Compression Spiral

 

Application

 

Routing nested parts in finish veneer plywood

Client

 

Millwork Company

Sector

 

Cabinets and Millwork

Work piece

 

Cabinet components nested in plywood sheet, 5 x 10'

Material

 

Finish Veneer Plywood with imported poplar core, 7 ply

Machine

 

Biesse Machining Center with flow through vacuum bed.

Tool

 

60-163MW - 1/2" mortise compression spiral

 

Situation

 

Nap-Gladu 1/2" Double edge Up Down spiral

 

Problem

 

Tear out and fuzzy cuts of the plywood core causing assembly problems in the production process.

Solution

 

The Onsrud Mortise Compression has better cutting geometry and flute form than the competitive tool.

 

Cutting data

 

 

1/2" Up Down Cut

 

Vf (IPM) = 500 IPM (12.7m/m)

V1 (RPM) = 18,000 RPM

fz (Chip load) =.014" (.36mm)

ap (ADOC) = .750 (19mm)

ae (RDOC) = .5" (12.7mm)

ONSRUD Tool

 

Vf (IPM) = 600 IPM (15m/m)
V1 (RPM) = 12,000 RPM

fz (Chip load) = .025" (.64mm)l

ap (ADOC) = .750 (19mm)

ae (RDOC) = .5" (12.7mm)

 

 

Benefit

 

The 60-163MW's more complex geometry produced a high quality of cut while allowing a higher feed rate for productivity gains and better tool life. The mortise configuration assisted part holding on smaller parts and made the tool more versatile for a broader range of thicknesses of material. The tool has routed more than 35 sheets and continues to produce a superior edge quality.

 

 

Target markets

Cabinets & Millwork

 

 

Success Stories

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