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60-169MW Composite Wood Cabinetry

 

 

Product

 

60-169MW

 

Application

 

High-end office furnishings for professional offices i.e. Dental, Physician, etc.

Client

 

Furniture Manufacturer

Sector

 

Composite Wood Cabinetry

Work piece

 

Office Cabinets for a Dental Office

Material

 

3/4” materials = Baltic Birch Plywood, MDO Double Sided HPL on MDF

Machine

 

Holzer Cosmic Conquest CNC Router

Tool

 

60-169MW 3 Flute Solid Carbide Max Life, .500" Diameter

Situation

 

60-123 MW 3 Flute Solid Carbide Max Life, .375" Diameter

Problem

 

Tool life is very short and part edge finish could be improved for edge banding.

Solution

 

Switching to the larger diameter tool allows for heavier chip loads which cause more heat to exit with the chips and it has more mass to absorb the cutting forces of the more difficult materials. Both of these factors will also improve part finishes.

Cutting data

 

 

60-123MW

 

Vf (IPM) = 750 IPM or 18.75 m/m

V1 (RPM) = 14,000 rpm or 419 m/m

fz (Chip load) = .018 or .46 mm

ap (ADOC) = .75" or 19 mm

ae (RDOC) =.375" or 9.5 mm

60-169MW

 

Vf (IPM) = 750 IPM or 18.75 m/m
V1 (RPM) = 9,000 rpm or 269 m/m

fz (Chip load) = .028" or .71 mm

ap (ADOC) = .75" or 19 mm

ae (RDOC) = .50" or 12.7mm

 

 

Benefit

 

The tool because of its larger mass and more strength has better tool life and better part edge finish. The chip load needed to be increased to allow for better heat removal with the chips. Tool life went from 12 to 15 sheets to 50 to 60 sheets. This represents a 400% increase in life. Also they can regrind the tool one time which they could not on the smaller tool because of the excessive wear. The part's edge finish is good for any edge banding requirements.

Target markets

Custom made top quality Wood Composite Furniture and Furnishings

 

 

 

 

Success Stories

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