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63-606, 63-618 and 63-630 Aluminum tool

 

 

 

Product

 

63-606, 63-618 and 63-630

 

Application

 

CNC Routing of .25" Aluminum Blast Plates

Client

 

Window and Doors Manufacturer

Sector

 

Aerospace manufacturers and Job Shops using flatbed routers to cut Aluminum plates

Work piece

 

The part most impacted is a flat plate part previously cut on a laser.

Material

 

5052 T3 Aluminum

Machine

 

Komo CNC Router

Tool

 

63-606, 63-618 and 63-630 SC SE Upcut Spiral Aluminum tools

Situation

 

Customer used a Laser cutting machine and wanted to change to a rougher which has a faster output due to a higher feed rate.

Problem

 

The use of a CNC router will speed up the production of an aluminum blast plate used in US Army vehicles previously cut on a laser. Eliminate bottle-necks in the process due to slow feed rates.

Solution

 

Switching to Routing verses the laser increase feed rates significantly. Also the smaller holes and slots are cleaner and come off the router virtually burr free.

 

Cutting data

 

 

Competitor Tool

 

V1 (RPM) = 0

F1 (Feedrate) = 30 ipm

fz (Chip load) = NA

ONSRUD Tool

 

V2 (RPM) = 18,000 rpm

F2 (Feedrate) = 180 ipm

fz (Chip load) = .010"

 

Benefit

 

They now have a high output cell to produce complete-off-the-machine parts. Eliminates hand worked secondary processes which put the parts at risk. This has allowed them to quote on more work since they have cleared the bottle-neck in the process.

 

Target markets

All CNC operations cutting aluminum plate .250" thick or less.

 

 

 

 

Success Stories

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