Aluminum Rougher ? Aircraft Part | | Product | Onsrud Aluminum Rougher End Mill ? 3 Flute Coolant Through Part #Special (1 x 1-1/4 x 1 x 7, 3 3/8 Neck Length, .120 corner rad, ZRN coated) | Application | Machine Billet Aluminum into Aircraft Parts | Material Machined | 7075 T Aluminum Billet | Machine | Ingersol Super Mill | Situation | Competitor: Data Flute | Issue | New applications for roughing applications where 2" insert tools are not usable. | Solution | Aluminum Rougher decreased run times by 30% and increased tool life by 5 times. | | | Cutting Data Diameter # of Flutes RPM Feed Rate Feed/Tooth Axial Depth of Cut Radial Depth of Cut Tool Life | Brand X 1" 4 19,000 600 IPM 0.010" 0.250" 0.250" | ONSRUD Tool 1" 3 19,500 830 IPM 0.014" 0.250" 0.300" | |
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