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Aluminum Rougher – Aircraft Part

 

 

 

 

 

 

Product

 

Onsrud Aluminum Rougher End Mill – 3 Flute Coolant Through

Part #Special (1 x 1-1/4 x 1 x 7, 3 3/8 Neck Length, .120 corner rad, ZRN coated)

 

Application

 

Machine Billet Aluminum into Aircraft Parts

Material Machined

 

7075 T Aluminum Billet

Machine

 

Ingersol Super Mill

Situation

 

Competitor: Data Flute

Issue

 

New applications for roughing applications where 2" insert tools are not usable.

Solution

Aluminum Rougher decreased run times by 30% and increased tool life by 5 times.

 

 

 

 

 

Cutting Data

 

Diameter

# of Flutes

RPM

Feed Rate

Feed/Tooth

Axial Depth of Cut

Radial Depth of Cut

Tool Life

Brand X

 

1"

4

19,000

600 IPM

0.010"

0.250"

0.250"

ONSRUD Tool

 

1"

3

19,500

830 IPM

0.014"

0.250"

0.300"

 

 

 

 

 

 

 

 

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