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Composite Cutting Data

 

APPLICATION

GOOD

BETTER

BEST

Finishing

 

 

54-200

Honeycomb

67-300

32-000

30-300

CFRP

66-900

66-800

68-300

G10/G11 Fiberglass

56-000P

67-000

54-200

Fiberglass

67-000

67-400

67-200

Phenolic

53-000P

67-200

67-220

Single Pass

56-000P

67-250

68-000

 

 

DEPTH OF CUT:

1 x D Use recommended chip load

2 x D Reduce chip load by 25%

3 x D Reduce chip load by 50%

 

 

 

To view our complete line of

AMC Tools, reference our

Milling Tools Catalog which is

available at www.onsrud.com

 

 

CHIP LOAD PER TOOTH

 

Cutting Edge Diameter

 

Series

Cut

1/16

3/32

1/8

5/32

3/16

7/32

1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

1 1/8

1 1/4

1 1/2

1 3/4

2

48-000

1 x D

 

 

.006 -.008

 

.006 -.008

 

.007 -.009

.007 -.009

.008 -.010

 

.009 -.011

 

.010 -.012

.011 -.013

 

.012 -.014

 

.013 -.015

.014 -.016

.015 -.017

.016 -.018

48-000DE

1 x D

 

 

.002 -.004

 

.002 -.004

 

.003 -.005

.003 -.005

.004 -.006

 

.005 -.007

 

.006 -.008

.007 -.009

 

.008 -.010

 

.009 -.011

.010 -.012

.011 -.013

.012 -.014

52-000

1 x D

 

 

.003 -.005

 

.003 -.005

 

.004 -.006

 

.006 -.008

 

.010 -.012

 

 

 

 

 

 

 

 

 

 

54-000 / 59-000

1 x D

 

 

.002 -.004

 

.002 -.004

 

.002 -.004

 

.003 -.006

 

.005 -.010

 

 

 

 

 

 

 

 

 

 

54-200

1 x D

 

 

.002-.004

 

.002-.004

 

.002-.004

 

.003-.006

 

.005-.010

 

 

 

 

 

 

 

 

 

 

54-300

1 x D

 

 

 

 

 

 

 

 

.007 -.009

 

.008 -.010

 

 

 

 

 

 

 

 

 

 

55-000 / 58-000

1 x D

 

 

.002 -.004

 

.002 -.004

 

.002 -.004

 

.003 -.006

 

.007 -.009

 

 

 

 

 

 

 

 

 

 

55-300

1 x D

 

 

 

 

 

 

 

 

.007 -.009

 

.008 -.010

 

 

 

 

 

 

 

 

 

 

56-000P

1 x D

 

 

.002 -.004

 

.002 -.004

 

.004 -.006

 

.004 -.006

 

.004 -.006

 

 

 

 

 

 

 

 

 

 

56-450

1 x D

 

 

 

 

.002 -.005

 

.003 -.005

.003 -.006

.004 -.006

 

.005 -.007

 

 

 

 

 

 

 

 

 

 

57-000

1 x D

 

 

.003 -.005

 

.003 -.005

 

.004 -.006

 

.006 -.008

 

.010 -.012

 

 

 

 

 

 

 

 

 

 

63-000

1 x D

 

 

.003 -.005

 

.003 -.005

 

.003 -.005

.004 -.006

 

 

.005 -.007

 

 

 

 

 

 

 

 

 

 

66-800

1 x D

 

 

 

 

 

 

.001-.002

 

.002-.003

 

.003-.004

 

 

 

 

 

 

 

 

 

 

66-900

1 x D

 

 

.002-.004

 

.002-.004

 

.004-.006

 

.004-.006

 

.006-.008

 

 

 

 

 

 

 

 

 

 

67-000

1 x D

 

 

 

 

 

 

.004 -.006

 

.004 -.006

 

.004 -.006

 

 

 

 

 

 

 

 

 

 

67-200

1 x D

 

 

 

 

 

 

 

 

.002 -.010

 

.002 -.010

 

 

 

 

 

 

 

 

 

 

67-220

1 x D

 

 

 

 

 

 

 

 

.001-.002

 

.001-.002

 

 

 

 

 

 

 

 

 

 

67-250

1 x D

 

 

.002 -.004

 

 

 

.004 -.006

 

.004 -.006

 

 

 

 

 

 

 

 

 

 

 

 

67-300

1 x D

 

 

 

 

 

 

.004 -.006

 

.006 -.008

 

.010 -.012

 

 

 

 

 

 

 

 

 

 

67-400

1 x D

 

 

.002 -.004

 

 

 

.004 -.006

 

.004 -.006

 

.004 -.006

 

 

 

 

 

 

 

 

 

 

67-500

1 x D

 

 

.001 -.003

 

.001 -.003

 

.002 -.004

.002 -.004

.003 -.005

 

.004 -.006

 

 

 

 

 

 

 

 

 

 

67-600

1 x D

 

 

.002 -.004

 

.002 -.004

 

.003 -.005

.003 -.005

.004 -.006

 

.005 -.007

 

 

 

 

 

 

 

 

 

 

68-000

1 x D

 

 

 

 

 

 

.004 -.006

 

.004 -.006

 

.004 -.006

 

 

.008 -.010

 

 

 

 

 

 

 

68-200

1 x D

 

 

 

 

 

 

.0005 -.001

 

.001 -.002

 

.001 -.002

 

 

 

 

 

 

 

 

 

 

68-300

1 x D

 

 

 

 

 

 

 

 

.001-.002

 

.001-.002

 

 

.004-.006

 

 

 

 

 

 

 

 

* = 10,000 RPM

 

NOTE: Spindle RPM’s generally range from 9,000 - 12,000

when cutting composite materials

FORMULAS: Chip Load = Feed Rate / (RPM x # of cutting edges)

Feed Rate (IPM) = RPM x # of cutting edges x chip load

Speed (RPM) = Feed Rate / (# of cutting edges x chip load)

 

 

 

 

 

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