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Solid Surface Cutting Data

 

DEPTH OF CUT:

1 x D Use recommended chip load

2 x D Reduce chip load by 25%

3 x D Reduce chip load by 50%

 

CHIP LOAD PER TOOTH

 

Cutting Edge Diameter

Series

Cut

1/16

3/32

1/8

5/32

3/16

7/32

1/4

5/16

3/8

7/16

1/2

9/16

5/8

3/4

7/8

1

37-50

1 x D

 

 

 

 

.003 -.006

 

.003 -.006

 

.003 -.006

 

 

 

 

 

 

 

37-60

1 x D

 

 

 

 

 

 

 

 

.004 -.006

 

.004 -.006

 

 

.006 -.008

 

.008 -.010

52-000

1 x D

 

 

.003 -.006

 

.003 -.006

 

.004 -.006

 

.008 -.010

 

.012 -.014

 

 

 

 

 

52-200B/BL

1 x D

.002 -.004

 

.002 -.004

 

.002 -.004

 

.004 -.006

 

.004 -.006

 

.006 -.008

 

.008 -.010

.010 -.012

 

 

52-400

1 x D

 

 

.002 -.004

 

.002 -.004

 

.003 -.005

 

.004 -.006

 

.005 -.007

 

 

 

 

 

52-600

1 x D

 

 

 

 

 

 

.004 -.006

 

.006 -.008

 

.008 -.010

 

.008 -.010

.010 -.012

 

 

56-000P

1 x D

 

 

.002 -.004

 

.002 -.004

 

.004 -.006

 

.006 -.008

 

.008 -.010

 

 

 

 

 

56-450

1 x D

 

 

.002 -.004

 

.002 -.004

 

.003 -.005

 

.004 -.006

 

.005 -.007

 

 

 

 

 

57-000

1 x D

 

 

.002 -.004

 

.002 -.004

 

.003 -.005

 

.004 -.006

 

.005 -.007

 

 

 

 

 

57-200

1 x D

 

 

.002 -.004

 

.002 -.004

 

.003 -.005

 

.004 -.006

 

.005 -.007

 

.006 -.008

.007 -.009

 

 

57-400

1 x D

 

 

.002 -.004

 

.002 -.004

 

.003 -.005

 

.004 -.006

 

.005 -.007

 

.006 -.008

.007 -.009

 

 

57-600

1 x D

 

 

 

 

 

 

.004 -.006

 

.006 -.008

 

.008 -.010

 

.008 -.010

.010 -.012

 

 

60-200

1 x D

 

 

 

 

 

 

.002 -.004

 

.002 -.006

 

.002 -.006

 

.004 -.008

 

 

 

62-700

1 x D

 

 

.002 -.004

 

.004 -.006

 

.006 -.010

 

.006 -.010

 

.010 -.012

 

 

 

 

 

62-750

1 x D

 

 

.002 -.004

 

.004 -.006

 

.006 -.010

 

.006 -.010

 

.010 -.012

 

 

 

 

 

62-800

1 x D

 

 

.002 -.004

 

.004 -.006

 

.006 -.010

 

.006 -.010

 

.010 -.012

 

 

 

 

 

62-850

1 x D

 

 

.002 -.004

 

.004 -.006

 

.006 -.010

 

.006 -.010

 

.010 -.012

 

 

 

 

 

63-700

1 x D

.002 -.003

 

.002 -.004

 

.004 -.006

 

.006 -.010

 

.006 -.010

 

.010 -.012

 

 

 

 

 

63-750

1 x D

.002 -.003

 

.002 -.004

 

.004 -.006

 

.006 -.010

 

.006 -.010

 

.010 -.012

 

 

 

 

 

63-800

1 x D

.002 -.003

 

.002 -.004

 

.004 -.006

 

.006 -.010

 

.006 -.010

 

.010 -.012

 

 

 

 

 

63-850

1 x D

.002 -.003

 

.002 -.004

 

.004 -.006

 

.006 -.010

 

.006 -.010

 

.010 -.012

 

 

 

 

 

64-000/ 65-000

1 x D

.002 -.004

 

.006 -.008

 

.008 -.010

.010 -.012

.010 -.012

 

.010 -.012

 

 

 

 

 

 

 

66-000

1 x D

 

 

 

 

 

 

.002 -.004

 

.003 -.005

 

.004 -.006

 

 

 

 

 

 

 

FORMULAS:

 

Chip Load = Feed Rate / (RPM x # of cutting edges)

Feed Rate (IPM) = RPM x # of cutting edges x chip load

Speed (RPM) = Feed Rate / (# of cutting edges x chip load)

 

DEFINITIONS:

IPM = Inches Per Minute

IPR = Inches Per Revolution

Drilling Cutting Data

Drill Diameter

Series

 

SFM

3

1/8

3/16

5

6

1/4

5/16

8

3/8

7/16

1/2

5/8

3/4

7/8

1

67-800

Composites

230

 

.001 -.003

.001 -.003

 

 

.002 -.004

.002 -.004

 

.003 -.005

.003 -.005

.003 -.005

 

 

 

 

68-900

Composites

230

 

0.001

 

 

 

0.0015

 

 

0.0015

 

0.0015

 

 

 

 

70-500

Plastic

200

 

.019 -.021

 

 

 

.021 -.023

 

 

.023 -.025

 

.025 -.027

.027 -.029

.029 -.031

.031 -.033

.033 -.035

72-000*

Wood

 

.009 -.011

 

 

.011 -.013

.013 -.015

 

 

.015 -.017

 

 

 

 

 

 

 

85-800

Composites

230

 

0.0005

0.0005

 

 

0.001

0.001

 

0.001

0.001

0.001

 

 

 

 

86-100

Composites

165

 

0.001

 

 

 

0.0015

 

 

0.0015

 

0.0015

 

 

 

 

 

* Gang drills run at 4,500 RPM and 150 IPM

 

FORMULAS:

RPM = (3.82 x SFM) / tool dia.

 

Feedrate (IPM) = RPM x IPR

 

DEFINITIONS:

IPM = Inches Per Minute

IPR = Inches Per Revolution

 

 

 

 

 

 

 

 

 

 

 

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