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Honeycomb Cutting Tools

 

LMT Onsrud produces the industry's largest selection of unique tools used to cut honeycomb core and bonded panel materials. These materials are used where ever strong yet lightweight construction is needed in aerospace, marine, transportation, automotive and wind energy applications.

 

Roughing tools are used for rapid stock removal and finishing tools for detail work such as contouring, carving, and chamfering. Specialty panel tools are used to cut, size, and groove panel material.

 

High Speed Steel Hollow Core Cutters - 29-000 Series by LMT Onsrud
 

 

HSS Hollow Core Cutters
29-000 Series

 

  • “Vertical Cut” Design produces a clean, flag
    free edge.
  • Core material remains attached at bottom- removable using one of our valve style honeycomb cutters.
  • Create pockets in honeycomb core using
    this product along with our 31-100 or 30-000 series tools.
  • Create perfectly clean edges.

 

 

Diamond Grit Hogger - 29-050 Series

 

Diamond Grit Hogger
29-050 Series

 

  • Used on abrasive cores (graphite, phenolic, or fiberglass) to achieve longer tool life.
  • Use as a traditional hogger capable of holding existing honeycomb blades.
  • A 35% weight reduction has been designed into the larger diameter tools.
  • Better performance on 3 or 5 axis machines.
  • Available in a ball nose version.

 

 

 

 29-100 / 29-100B Series - Solid Carbide Honeycomb Hogger (Coated)

 

Solid Carbide Honeycomb

Hogger (Coated)
29-100 / 29-100B Series

 

  • Versatile tool to cut most honeycomb core materials.
  • Solid carbide body offers increased tool life.
  • Proven hogger geometry shreds core and evacuates chips.
  • The long flute length allows for deep
    pocketing applications.
  • Can also be used to surface large areas.
  • Hoggers are coated with ZRN.

Solid Carbide Honeycomb Hogger (Coated) video at YouTube

 

Solid Carbide Honeycomb Hogger (Coated) video at YouTube

 

 

Series 30-000 Replaceable Ring Type Honeycomb Cutters by LMT Onsrud

 

Replaceable Ring Type

Honeycomb Cutters
30-000 Series

 

  • For contouring, carving & chamfering cuts of .25” (1/4”) or less.
  • Patented holding system prevents the solid carbide blades from coming out of the holder if it is fractured.
  • HSS saw blades and the diamond plated blades dish on bottom clearing the cut core finish like the hollow ground solid carbide style rings.
  • Solid carbide rings may be reground several times at the factory - economical to use.
  • HSS saw and diamond plated blades are disposable – convenient constant diameter.

 

30-300 Series - HSS Integral Shank Honeycomb Hogger Cutter

 

HSS Integral Shank

Honeycomb Hogger Cutter
30-300 Series

 

  • Spiral hogger geometry ground integral to
    the shank.
  • Faster feed rates and deeper cuts.
  • Blade options make this cutter suitable for
    most core types.
  • The hogger design imparts less force during
    chip evacuation of chips.

 

 

30-700 Series - Reduced Weight Honeycomb Cutter

 

Reduced Weight Honeycomb Cutter
30-700 Series

 

  • 35% weight reduction design on larger diameter tools.
  • Better performance on 3 or 5 axis machines.
  • Reduced Part lifting and Flagging.
  • New tooth and flute design.
  • Accepts current honeycomb blades.

 

 

31-000 Series - High Speed Steel Cutters

 

High Speed Steel Cutters
31-000 Series

 

  • For use on aluminum core
  • Offers versatility of smaller sizes for use on
    hand-held machines in field or maintenance
    type repairs.
  • Offers strength of an integral shank and blade
  • Edge sharpness unattainable with other
    materials.
  • Sharpness and relieved bottom yield part
    surfaces requiring a minimum of preparation before bonding operation.

 

31-100 Series - High Speed Steel Honeycomb Cutter With Teeth

 

High Speed Steel

Honeycomb Cutter With Teeth
31-100 Series

 

  • Small diameter.
  • Flexibility of cutting small slots or pockets in honeycomb core.
  • Versatile - used on CNC or hand held machines for field or maintenance type repairs.

 

 

32-000 Series - High Speed Steel Hogger

 

High Speed Steel Hogger
32-000 Series

 

  • Designed for fast (low force) removal of
    excess core followed by a final finish pass.
  • Obtain excellent finishes with one tool.
  • Enable cuts of up to .60” depths in a single
    pass.
  • Different blade offering makes cutter
    suitable for most core types.
  • All assemblies require a shank, hogger and
    blade.

 

 

32-200 Series - HSS Three Piece Honeycomb Hogger (Coated)

 

HSS Three Piece

Honeycomb Hogger (Coated)

32-200 Series

 

  • More aggressive hogger geometry than the
    32-000 series.
  • Hogger and blade with teeth have a fine tooth grind pattern.
  • Increased feed rates.
  • Improved part finish.
  • Hoggers and blades are coated with a ZRN.
  • Increased tool life.
  • All hogger assemblies require a shank, a hogger and a blade.
  • Use without the hogger by replacing the hogger with a spacer.

32-200 Series - HSS Three Piece Honeycomb Hogger (Coated) in action on YouTube

 

 

34-000 Series - Aircraft Panel Tools

 

Aircraft Panel Tools

34-000 Series

 

  • Modular tool produces slots in composite panels.
  • Potting compound can be applied to edge
    of material.
  • Consists of PCD arbor with Diamond Grit or HSS under cutting tool.

 

 

Solid Carbide Four Flute Potted Fastener Tools

 

Solid Carbide Four Flute Potted Fastener Tools

34-100 Series

 

  • Designed to drill and machine honeycomb panels for potted fasteners.
  • Produces clean accurate holes in the panel skins.
  • Undercuts nomex & aluminum honeycomb core effectively.
  • Aluminum faced panels will require an entry hole.
  • Available in most common fasteners diameters.
  • Multiple cut lengths are also offered.

 

 

Cutting Blades for Cutters and Hoggers

 

Cutting Blades for Cutters and Hoggers

Solid Carbide Blade with teeth Cutting Blades for Cutters and Hoggers

 

Diamond Plated Cutting Blades for Cutters and Hoggers

HSS Saw Blades for Cutters and Hoggers

 

 

 

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