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68-300 PCD 3 Flute Serfin

 

 

 

 

Product

 

68-345 Onsrud PCD 3 Flute Serfin (1/2 x 1 x 1/2 x 4)

 

Application

 

Pocketing and Profiling Aerospace Component

Material Machine

 

G-10 FR4

Machine

 

Haas 3 Axis VMC

Problem

 

The abrasiveness of the glass content in this material causes premature tool wear. This advanced tool wear causes a taper in cut and thus loss of part dimension.

Tool
 

 

 

 

Cutting Data

 

Diameter

# of Flutes

RPM

Feed Rate

Feed/Tooth

Axial Depth of Cut

Radial Depth of Cut

Tool Life

Brand X

 

1/2"

4

3500

31 IPM

0.0022"

0.500"

0.150"

2 parts

ONSRUD Tool

 

1/2"

3

5000

42 IPM

0.0028"

1.000"

0.150"

28 parts

 

 

 

 

Benefit/Conclusion

 

The part was produced with a reduced cycle time, in tolerance and used less tooling.

 

 

Success Stories

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