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QuadraMax

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Industry Issue: No commercially available Polycrystalline Diamond (PCD) solution that combines the wear-resistance of a PCD tool with the feed rates and finish quality of a solid carbide tool.

PCD tooling feed rates are typically 50% lower than solid carbide tooling due to the lack of cutting geometry and the difficulty of producing a finished edge.

 

Goal: Develop a PCD tool the combines the long life of diamond and feeds as fast as a solid-carbide roughing tool. The tool must also produce a finished edge equal to a solid carbide compression tool.

The tool must be a commercially viable solution to the woodworking industry.

 

Solution:

Onsrud Cutter’s QuadraMax cutter is the first ever PCD tool to combine roughing, chipbreaking, finishing and compression geometries in one tool.

 

 

CHIPBREAKER

The chipbreaker edges further contribute

to increased feed rates as the chip size is reduced allowing for ease of chip removal from the cutting path.

 

 

 

 

ROUGHER

The rougher edge is key to the design of the tool as the scalloped cutting edges break up cutting forces allowing

increased feed rates and extends the life of the cutting edge over traditional PCD tools.

 

FINISHER

The finisher geometry generated as a

result of the offset chipbreakers produces

a finished surface required by today’s

demanding CNC operator.

 

 

 

 

COMPRESSION

The up and down/compression geometry

on all flutes produces a chip-free edge on

both top and bottom surfaces which is

especially important on laminated wood

products.

 

t h e

ONSRUD

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